Thermal Vacuum Chambers


Thermal Vacuum Testing Overview

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Thermal Vacuum (T-VAC) Testing

  • Thermal vacuum (T-VAC) chambers are used to simulate the temperature and pressure of a space environment.
  • The T2D2 thermal vacuum chambers can achieve a temperature of -180 °C to +145 °C.
  • Using a cryocooler in the chamber can achieve a temperature of 2.6 K.
  • The T2D2 thermal vacuum chambers can achieve a vacuum pressure of 1x10^-8 torr (atmospheric pressure is 760 torr).

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Importance of T-VAC Testing

  • Qualifying space hardware by applying the principle of “test as you fly”.
  • Correlating the accuracy of thermal simulation models.
  • Testing to temperature hardware limits to ensure proper operation.
  • Performing thermal cycling and thermal balance tests (space-like conditions).
  • Cleaning hardware and addressing contamination & outgassing concerns.
  • Checking that optical components work correctly under vacuum.

Thermal Elements

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Heating

  • T2D2 heating is achieved with heaters connected to power supplies.
  • Heating or cooling can also be achieved with circulators.

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Cooling

  • T2D2 cooling is achieved using liquid nitrogen plumbed through the vacuum chamber or using a cryocooler.

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Thermal Zones

  • Belljar = chamber top
  • Shield = radiative doors
  • Shroud = radiative walls
  • Platen = bottom plate
  • Basewell = chamber bottom

Vacuum Elements

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Roughing Pump

  • These pumps get vacuum chambers from ambient pressure to the "rough vacuum" regime, (from 760 torr to around 1x10−3 torr).
  • The first step towards achieving a high vacuum (between 1x10-5 torr and 1x10-8 torr).
  • The two different styles are oil-sealed roughing pumps and dry roughing pumps.

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Turbomolecular Pump

  • Used to obtain and maintain a high vacuum (between 1x10-5 torr and 1x10-10 torr).
  • Consists of rotating rotor blades and stationary stator blades to pump out molecules from the vacuum chamber.
  • Some models spin up to 90,000 RPM.

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Cryogenic Pump

  • Used to obtain and maintain a high vacuum (between 1x10-5 torr and 1x10-10 torr).
  • This type of pump cools down to cryogenic temperatures (single-digit Kelvin) to condense and freeze gases out of a vacuum chamber.
  • Many cryopumps are cooled using helium run through a compressor unit.

Contamination Elements

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Scavenger Plate

  • A device that freezes contaminants onto its surface.
  • Operates the entire duration of the test.
  • Collects outgassed material throughout the entire test.
  • Typically set to -120 to -160 °C.
  • Isopropyl alcohol rinses taken off SP tend to be discolored (yellowish tint).

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Cold Finger

  • A device that freezes contaminants onto its surface.
  • Operates only near the end of the test.
  • Collects materials that are still being outgassed from the hardware near the end of the test.
  • Typically set to -120 to -160 °C.
  • Isopropyl alcohol rinses taken off CF are always cleaner than SP rinses.

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Quartz Crystal Microbalance

  • Determines the real-time outgassing rate of hardware.
  • Quartz crystal changes oscillation frequency as more material is outgassed.
  • Delta Frequency (Hz/hr): change in frequency over time, outgassing rate.
  • Delta Delta Frequency (Hz/hr/hr): change in delta frequency over time, see if the outgassing rate is still decaying.

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Residual Gas Analyzer

  • Detects small traces of impurities in a vacuum environment down to parts per million resolution.
  • Operates in vacuums down to the 10-12 torr range.
  • Used to identify which elements and compounds are still present.
  • Gives data about partial pressures as a function of atomic masses.
  • Useful for leak detection using helium or isopropyl alcohol.

Thermal Vacuum Testing Sequence

Turbo Pump System

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Turbo Pump
Sequence of Operation

Cryo Pump System

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Cryo Pump
Sequence of Operation

Types of T-VAC Tests

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Bakeout

    Cleaning hardware by raising its temperature

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Thermal Cycling

Subjecting hardware to multiple temperature swings

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Thermal Balances

Setting the vacuum chamber to a fixed temperature and allowing the hardware to reach thermal equilibrium